Search Results for: 3d printing

3D Printing Developments

1 Reply Jonny Hankins

agridust-material-for-3D-printing

3D Printing

3D printing is great, but it does have its downsides. Take a look at this article for example, it gives some idea of possible applications and uses for the technology.My colleague Christopher wrote that one, and it is a joy to see some young and optimistic blood writing about technology. As an old pessimistic dog however, I cannot overcome my cynical streak. Check out this article that I wrote about possible negative effects upon health related to 3D printing.

Anyway, on a blog with the grandeur of this one there is room for everything, and today I am going to dive into the abyss of optimism!

Now when we think of 3D printing we often think of small plastic models, and we all know that plastic is a problem for the world. It is cheap, does not degrade, you cannot get rid of it, it washes into plastic floating islands and it’s made from oil. But 3D printing offers much more than plastic models today.

Alternative Materials

A Dutch design company plans to use special robots to 3D-print a steel bridge across the Amsterdam Canal. A company called MX3D, which specializes in using robotics to 3D print, and Dutch designer Joris Laaram are behind the project. You see these kids can print with metal, as can the people who supply parts for Boeing, and use is far more common that we might imagine.

But MX3D go one better. They can print metals in position, so not in a lab or workshop but wherever they want, outside, in the open air, or over a canal. So they have robots that can build a bridge on site using 3D printing technology, as they sit on the half constructed bridge.

But that is not the end of it, of course. Printers can also use recycled products to produce artifacts. Plastic is a simple idea, but what about other materials? What about food waste? Well obviously you can.

Food Waste

Italy-based designer Marina Ceccolini is doing some experimenting in the field. Inspired by the rigidness of a dehydrated tangerine peel, the designer began creating her own potential 3D printing material called AgriDust. Ceccolini’s AgriDust is made from foods found in her local landfill: everything from coffee grounds to peanut shells, orange and lemon peels, tomato skins, and bean pods. Held together with potato starch Ceccolini believes that using a paste extruder, the material could be 3D printed into new objects. The 64.5% waste/35.5% binder composition could, the designer proposes, limit the plastic waste generated by 3D printers.

Now Check out this article, it describes everything and includes an interview with the designer.

One thing that comes to mind however is the problem of allergies. Can you make something that contains nuts? I doubt it. But the idea sounds really promising to me. And I certainly look forward to watching the bridge go up, it’s just down the road (or canal) from here.

3D Printing and Health

7 Replies Jonny Hankins

3D printing technology undoubtedly presents opportunities for a completely new type of production that will revolutionize the workplace, as the many posts on this blog demonstrate. But as with all new forms of technology its development also raises many questions.

A cheap, commerical 3D printer

A cheap, commerical 3D printer

A recent report appears to find evidence that the use of 3D printers creates a bi product of nano particles that may be harmful to humans.

A research team measured ultra fine particle emissions (UFP) from the types of 3D printer typically in domestic or office use. Their findings are published in this rather technical report, and mathematics is certainly not my forte’, but it can be easily summarized: the results show that mean concentration of UFP’s is almost three times higher during 3D printer operation, meaning that these types of printers must be classed as UFP “high emitters”.

Now we need to see the results in context however, the levels reported are similar to those produced when we cook on a barbeque, but I personally use my barbeque in the garden, not in a small sealed room in the office.

The printers in question are often grouped together or found in air conditioned spaces with little ventilation, they are not sold with ventilation and there is no venting legislation, so the levels of UFP tends to increase over time in the spaces where they are used.

Particles of this type have been found to be damaging to mammals because they can easily pass into the respiratory system and cause inflammation. Some are so small that they can pass directly into the blood stream and into the organism itself.

The authors conclude that “caution should be used when operating some commercially available 3D printers in unvented or inadequately filtered indoor environments. Additionally, more controlled experiments should be conducted to more fundamentally evaluate aerosol emissions from a wider range of desktop 3D printers and feedstocks”.

A little common sense and some awareness raising and a health risk can be avoided. Industrial users have a culture of health and safety related to emissions, something that office culture might lack, but it could certainly be learned and implemented.

Anyway, the sun is out, where are those frozen veggie burgers?

3D printing – a revolution on the horizon?

18 Replies Christopher Roberts

What an achievement, this is my (Christopher Roberts’s) 100th post on Technology Bloggers!

Thank you everyone for your support, I love writing here, and that is because of the fantastic community we have created 🙂

3D printers have been around for around 20 years now, however it is only recently that they have really started to show their true potential, both in industrial and now even domestic settings.

Thanks to the recent advancements in 3D printing, CAD designs can be constructed into physical prototypes (and in some cases now even final products) by 3D printers. 3D printers have the potential to revolutionise the way we live our lives, due the variety of possibilities they unlock. 3D printing could revolutionise architecture, product design, industry, education, and so much more!

What exactly is 3D printing?

Most people have access to a normal printer, be it black and white or colour, ink jet or laser. Those sorts of printers however, only work in 2 dimensions, they can print content in the dimension that is left to right, and the dimension that is forward to back. 3D printing adds in another dimension, up and down. Therefore 3D printing means that you can print in height, length and breadth.

Why is 3D printing important?

Some critics have speculated that 3D printing will be as big, if not a bigger revolution to industry, and the way we live our lives, than the internet was. The internet has opened up so many opportunities, but it is believed that 3D printing, could possibly open up even more!

For architects, it will mean that within minutes, they will be able to print on screen prototypes of buildings, so they have a tangible product to show the customer, in virtually no time at all!

For retail, 3D printing could mean that shops hold no stock, and products (less complex ones at first, but branching out in the future) could be made to order, on site! No longer would shops be out of stock, so long as they have material to print on, they can make new products, there and then.

For healthcare, the new printing capabilities will mean that body part replacements can be accurately measured, designed, and then printed. Yeah, printed bones! Just last month, it was publicised that the first 3D printed jaw had transplanted onto the face of a woman from the Netherlands. The jaw was matched to the shape of the patient’s original jaw, using CAD modelling, and then layers of titanium powder were melted into shape by the powerful lasers that make up the 3D printer.

How do 3D printers work?

Different 3D printers work in different ways. Some work by building the object slowly, layer upon layer in an upwards direction, whilst others work by cutting down into a material. The titanium jaw example from above was built by building upwards creating layers upon layers of material, from titanium powder fused together by laser.

What materials can be ‘printed’ on?

Currently you can ‘print’ on plastics, metals, ceramics, glass, and even certain malleable foods (such as sugars and chocolate). In the future that selection of materials is likely to be expanded, and some even believe that we could grow human bone, and then 3D print replacements – that is still a way off at the moment though!

Could you get a 3D printer?

Many firms are looking to capitalise on the decreasing cost of 3D printers, so much so that some companies are now offering (simpler) domestic versions for home use!

One firm selling 3D printers to the domestic market is the New York company MakerBot. Makerbot are offering a basic 3D printer, which can create plasic objects using CAD software, for $1,749 (around £1,100).

MakerBot's 3D PrinterIn an interview with the BBC, MakerBot’s chief executive Bre Pettis, claimed that the printer is “a machine that makes you anything you need” which is “handy in an apocalypse or just handy for making shower curtain rings and bathtub plugs.”

Mr Pettis also said he hoped to get his printers “into the hands of the next generation because kids these days are going to have to learn digital design so they can solve the problems of tomorrow”.

Another company, (called 3D systems) is offering its ‘Cube’ 3D printers at a similar price to Makerbot, marketing it as a tool to express your creativity. The company is currently working on an app that will allow users to use the Microsoft’s Kinect motion sensor to create objects, simply by moving their hands through the air!

3D Systems 3D printer - Cube

Some of 3D Systems ‘Cube’ printers, prining 3D objects

3D printing is bringing to the global market a fast and increasingly affordable way of turning ideas into reality. No longer will the joys of flexible design be limited to those with CAD jobs and the luxury of a prototype department. There is now a big incentive for people to learn CAD techniques and how to use CAD software. Many countries are now investing in 3D printing technologies, as they can see the potential; IT jobs in the UK and abroad are likely to see big benefits from this.

3D printing is real, and it is here.

So, what do you think about 3D printing, will it revolutionise the way we live our lives – even as much as the internet did? Or do you think that it is a waste of resources, and that it will never really be cost effective enough to be used on a mass scale?